Device charging system

ABSTRACT

A charging stand is provided including a body having a first surface, and a bump having a top region and one or more sides. The one or more sides extend between the first surface and the top region. The charging stand further includes one or more base contact pins that are coupled to the body. Each base contact pin has an exposed end disposed at a first distance in a first direction from the first surface. The charging stand further includes a bump contact pin extending from the top region of the bump. The bump contact pin has an exposed end disposed a second distance in the first direction from the first surface, the second distance is greater than the first distance, and the first direction is perpendicular to the first surface.

BACKGROUND Field

Embodiments of the present disclosure generally relate to a chargingsystem for an electronic device.

Description of the Related Art

Portable electronic devices are often powered by a rechargeable powersource, such as a rechargeable battery. There are numerous ways torecharge portable electrical and electronic devices including one of themost common methods of inserting a plug into a charging port of theportable electronic device. While inserting a plug into a charging portof a portable electronic device is not very difficult, the process canstill be inconvenient and often requires the user to use two hands tocomplete the process.

Another method for recharging a portable electronic device is to use acharging stand in which the portable electronic device is placed on thecharging stand, so that electrical contacts on the portable electronicdevice make a connection with electrical contacts on the charging standin order to recharge the portable electronic device. While using acharging stand can simplify the recharging process for the user, theuser still has to align the electrical contacts of the portableelectronic device with the electrical contacts of the charging stand.Furthermore, a slight misalignment between the electrical contacts ofthe portable electronic device and the electrical contacts of thecharging stand can prevent recharging from occurring, which can causethe portable electronic device to be uncharged when the user attempts touse the portable electronic device.

Therefore, there is a need for a charging system that overcomes thedeficiencies of existing charging systems described above.

SUMMARY

Embodiments of the present disclosure generally relate to a chargingsystem for an electronic device and components of the charging system,such as a charging stand and an electrical connector for connecting anelectronic device to the charging stand.

In one embodiment, a charging stand is provided including a body havinga first surface, and a bump having a top region and one or more sides.The one or more sides extend between the first surface and the topregion. The charging stand further includes one or more base contactpins that are coupled to the body. Each base contact pin has an exposedend disposed at a first distance in a first direction from the firstsurface. The charging stand further includes a bump contact pinextending from the top region of the bump. The bump contact pin has anexposed end disposed a second distance in the first direction from thefirst surface, the second distance is greater than the first distance,and the first direction is perpendicular to the first surface.

In another embodiment, an electronic device is provided including ahousing enclosing an interior region. The housing includes an opening.The electronic device further includes an onboard power source. Theelectronic device further includes an electrical connector disposed inthe opening. The electrical connector includes a first portion extendingoutward through the opening. The first portion includes a core; an outerbody disposed around the core, the outer body having a base; an innerrecess wherein the outer body is disposed around the inner recess; andan electrical contact disposed in the inner recess. The electronicdevice further includes a second portion extending into the interiorregion of the housing. The first portion is removably connected to thesecond portion, and the second portion electrically connects the firstportion to the onboard power source.

In another embodiment, an electrical charging system is providedincluding and electronic device and a charging stand. The electronicdevice includes a housing enclosing an interior region. The housingincludes an opening. The electronic device further includes an onboardpower source; and an electrical connector disposed in the opening. Theelectrical connector includes: a core; an outer body disposed around thecore, and the outer body having a base; an inner recess wherein theouter body is disposed around the inner recess; and an electricalcontact disposed in the inner recess, wherein the electrical contact iselectrically isolated from the outer body. The charging stand includes abody having a first surface; a bump having a top region and one or moresides, wherein the one or more sides extend between the first surfaceand the top region. The charging stand further includes one or more basecontact pins that are coupled to the body, each base contact pin havingan exposed end disposed at a first distance in a first direction fromthe first surface. The charging stand further includes a bump contactpin extending from the top region of the bump. The bump contact pin hasan exposed end disposed a second distance in the first direction fromthe first surface. The second distance is greater than the firstdirection. The first direction is perpendicular to the first surface.The bump contact pin contacts the electrical contact disposed in theinner recess when the outer body is disposed over the bump.

In another embodiment, an electrical charging system is provided. Theelectrical charging system includes an electronic device and a chargingstand. The electronic device includes a housing enclosing an interiorregion, the housing including an opening. The electronic device furtherincludes an onboard power source and an electrical connector disposed inthe opening. The electrical connector includes a first portion extendingoutward through the opening. The first portion includes a core; an outerbody disposed around the core, the outer body having a base; an innerrecess wherein the outer body is disposed around the inner recess; andan electrical contact disposed in the inner recess. The electricalconnector further includes a second portion extending into the interiorregion of the housing, the first portion removably connected to secondportion, wherein second portion electrically connects the first portionto the onboard power source. The charging stand includes a body having afirst surface; a bump having a top region and one or more sides, the oneor more sides extending between the first surface and the top region;one or more base contact pins that are coupled to the body, each basecontact pin having an exposed end disposed at a first distance in afirst direction from the first surface; a bump contact pin extendingfrom the top region of the bump, wherein the bump contact pin has anexposed end disposed a second distance in the first direction from thefirst surface, the second distance is greater than the first direction,the first direction is perpendicular to the first surface, and the bumpcontact pin contacts the electrical contact disposed in the innerrecess.

BRIEF DESCRIPTION OF THE DRAWINGS

So that the manner in which the above recited features of the presentdisclosure can be understood in detail, a more particular description ofthe disclosure, briefly summarized above, may be had by reference toembodiments, some of which are illustrated in the appended drawings. Itis to be noted, however, that the appended drawings illustrate onlyexemplary embodiments and are therefore not to be considered limiting ofits scope, and may admit to other equally effective embodiments.

FIG. 1A is a side cross-sectional view of an electrical charging system,according to one embodiment.

FIG. 1B is a close-up side cross-sectional view of portions of acharging stand and an audio speaker enclosed in dashed box 1B of FIG.1A, where the electrical connection is made between the charging standand an electrical connector of the audio speaker.

FIG. 1C is a close-up side cross-sectional view of the portions of thecharging stand and the audio speaker shown in FIG. 1B after the audiospeaker has been placed on the charging stand.

FIG. 1D is a perspective view of the charging stand and the audiospeaker of FIG. 1A.

FIG. 1E is a side cross-sectional view of the portions of the chargingstand and the audio speaker after the audio speaker has been placed onthe charging stand, according to one embodiment.

FIG. 1F is a side cross-sectional view of portions of the charging standand an external object, according to one embodiment.

FIG. 2 is a side cross-sectional view of portions of a charging stand,according to another embodiment.

FIG. 3 is a process flow diagram of a method of charging the audiospeaker with the charging stand, according to the embodiment of FIG. 1A.

To facilitate understanding, identical reference numerals have beenused, where possible, to designate identical elements that are common tothe figures. It is contemplated that elements and features of oneembodiment may be beneficially incorporated in other embodiments withoutfurther recitation.

DETAILED DESCRIPTION

Embodiments of the present disclosure generally relate to a chargingsystem for an electronic device. The embodiments disclosed improve theprocess of charging an electronic device by simplifying the user'sexperience to recharge the electronic device while providing amechanically and electrically stable and reliable charging system.

FIG. 1A is a side cross-sectional view of an electrical charging system100, according to one embodiment. The electrical charging system 100includes a charging stand 300 and an audio speaker 101 (electronicdevice) including an electrical connector 200. FIG. 1B is a close-upside cross-sectional view of portions of the charging stand 300 and theaudio speaker 101 enclosed in dashed box 1B of FIG. 1A, where theelectrical connection is made between the charging stand 300 and theelectrical connector 200 of the audio speaker 101, according to oneembodiment. FIG. 1C is a close-up side cross-sectional view of theportions of the charging stand 300 and the audio speaker 101 shown inFIG. 1B after the audio speaker 101 has been placed on the chargingstand 300, according to one embodiment. FIG. 1D is a perspective view ofthe charging stand 300 and the audio speaker 101, according to oneembodiment. Although an audio speaker 101 is used as an exemplaryelectronic device for the embodiments disclosed herein, one skilled inthe art would understand that numerous other rechargeable electrical andelectronic devices may be designed to incorporate the beneficialfeatures of this disclosure.

The Charging Stand

Referring to FIGS. 1A-1D, the charging stand 300 is described. Thecharging stand 300 can be used to provide electrical power to the audiospeaker 101 through the electrical connector 200 in order to recharge anonboard power source 135 (e.g., a battery) of the audio speaker 101. Thecharging stand 300 can receive external power from an external powersource 30, such as an electrical outlet. For example, in one embodimentthe charging stand 300 receives an AC voltage from the external powersource 30 and converts the AC voltage to a DC voltage that is providedto the audio speaker 101 to recharge the onboard power source 135 of theaudio speaker 101.

The charging stand 300 includes a body 305 having a first surface 301and an opposing second surface 302. The second surface 302 can be a flatsurface that can be placed on a corresponding external flat surface,such as a floor or a top surface of a table, desk, countertop, or shelf.However, in some embodiments, the second surface 302 of the chargingstand 300 may also be placed on surfaces that have other orientations,such as a vertical surface (e.g., a wall). For example, in oneembodiment the charging stand 300 can include an additional support (notshown) extending from the first surface 301 to provide support for theaudio speaker 101 when the charging stand 300 is mounted on a verticalsurface. For example, the additional support (not shown) may be a fullor partial sleeve that has an opening that is slightly larger than theexternal surface of the audio speaker 101.

The charging stand 300 further includes a power supply circuit 330. Thepower supply circuit 330 can receive external power (e.g., 120 VACpower) from the external power source 30. The power supply circuit 330can convert the received AC voltage into one or more DC voltages, whichcan be used to power the electronics of the charging stand 300 as wellas supply power to the audio speaker 101. For example, the chargingstand 300 can supply a first voltage V1 (e.g., 3 V) to the electronicsof the charging stand, and either a second voltage V2 (e.g., 5 V) or athird voltage V3 (e.g., 12 V) to the audio speaker 101. In someembodiments, the third voltage V3 is higher than the second voltage V2,and the charging stand 300 can switch the voltage supplied to the audiospeaker 101 to the higher voltage V3 in order to more rapidly rechargethe onboard power source 135 of the audio speaker 101.

The electronics of the charging stand 300 can include a processor 370, amemory unit 371, one or more transceivers 375, one or more sensors 380,and a switching device 335 each of which can be connected to the powersupply circuit 330. The memory unit 371 may include one or more softwareapplications 372. The processor 370 may be a hardware unit orcombination of hardware units capable of executing software applicationsand processing data. In some configurations, the processor 370 includesa central processing unit (CPU), a digital signal processor (DSP), anapplication-specific integrated circuit (ASIC), and/or a combination ofsuch units. The processor 370 is generally configured to execute the oneor more software applications 372 included within memory unit 371.

The memory unit 371 may be any technically feasible type of hardwareunit configured to store data. For example, the memory unit 371 could bea hard disk, a random access memory (RAM) module, a flash memory unit,or a combination of different hardware units configured to store data.The software application 372, which is stored within the memory unit371, includes program code that may be executed by processor 370 inorder to perform various functionalities associated with the chargingstand 300, such as software for communicating to the audio speaker 101and software for controlling the power supplied by the power supplycircuit 330 to the audio speaker 101.

The one or more transceivers 375 may include one or more transceiversconfigured to establish one or more different types of wirelesscommunication links, such as a Bluetooth, NFC or Wi-Fi type ofcommunication link, with other transceivers residing within othercomputing devices found within the external region 60, such as audiospeaker 101. However, in some embodiments the one or more transceivers375 can also be configured to establish one or more different types ofwired communication links.

The switching device 335 can be used to control the power provided tothe audio speaker 101. The switching device 335 can be, for example, arelay or a solid state switch. The switching device 335 receives twoinput voltages V2, V3 and provides one output voltage Vout to besupplied to the audio speaker 101. Furthermore, during some times theswitching device 335 may also electrically disconnect from both inputvoltages V2, V3, so that no voltage is supplied to the output of theswitching device 335. For example, in one embodiment the one or moresensors 380 in the charging stand 300 may include one or more physicalposition sensors (not shown), such as a pressure or proximity sensor todetermine when the audio speaker 101 is placed on the charging stand300, and Vout can be maintained at 0 V until the audio speaker 101 issensed by the charging stand 300. Furthermore, the one or more sensors380 may include one or more sensors to determine when the charging stand300 is actively charging the audio speaker 101. For example, in oneembodiment, the one or more sensors 380 may include one or more currentmeasuring sensors (e.g., a current sensing amplifier or ammeter) todetect the current flowing from the switching device 335 to the bumpcontact pin 323 (described below). Thus, although FIG. 1A shows a singlebox for the one or more sensors 380, the one or more sensors may bedisposed at various locations in the charging stand 300. Furthermore, insome embodiments, one or more of the one or more sensors 380 oradditional sensors may be placed in the audio speaker 101 and the audiospeaker 101 can provide the sensor status and/or data to the chargingstand 300.

The processor 370 or I/O connected to the processor 370 can send asignal to the switching device 335 causing the output voltage Vout toswitch between the second voltage V2, the third voltage V3, or novoltage based on execution of the software application 372 in the memoryunit 371. In one embodiment, through execution of the softwareapplication 372, the charging stand 300 can initially provide 0 V, thenprovide the second voltage V2 when the audio speaker 101 is physicallysensed by one of the one or more sensors, and then after receivingconfirmation from the audio speaker 101 (e.g., confirmation receivedover a wireless connection) that the audio speaker 101 is activelyrecharging or that the current detected by one of the one or moresensors 380 is within an expected range, the charging stand 300 can thenprovide the third voltage V3 as the output voltage Vout to more rapidlyrecharge the power source 135 in the audio speaker 101.

The charging stand 300 further includes a protruding region, or raisedregion, that includes a bump 310 that has a base 311, one or more sides312, and a top region 313. The one or more sides 312 extend between thefirst surface 301 and the top region 313. In some embodiments, the outersurface of the bump 310 is formed of a dielectric material thatelectrically isolates the various electrically conductive componentsdisposed within the charging stand 300, such as one or more chargingrelated electrical connection points from each other. In one example,the bump 310, and outer surface of the charging stand 300, is formedfrom a plastic material, such as ABS, polycarbonate, acrylic,polyethylene or other similar polymer containing material. The bump 310extends from the base 311 at the first surface 301 to the top region313. In some embodiments, the bump 310 can have a shape of a cone, atruncated cone, a hemisphere, a truncated hemisphere, a polygon, or atruncated polygon. For example, in FIG. 1B, the one or more sides 312 ofthe bump 310 between the first surface 301 and the top region 313 of thebump 310 form a truncated cone. The one or more electrical connectionpoints in the charging stand 300 may include one or more base contactpins, such as a first contact pin 321 and a second contact pin 322 thatare each coupled to the body 305, as shown in FIG. 1B. In someembodiments, the one or more base contact pins extend through firstsurface 301 and are spaced apart from the base 311 of the bump 310. Inother embodiments, the one or more base contact pins are disposedthrough a portion of the base 311 of the bump 310 or partially throughthe first surface 301 and partially through the base 311 of the bump310. The first contact pin 321 and the second contact pin 322 each havea corresponding exposed end 321A, 322A disposed at a first distance 341in the Z-direction from the first surface 301. The Z-direction can beperpendicular to the first surface 301. Furthermore, the exposed ends321A, 322A of the one or more base contact pins 321, 322 can be disposedon a plane that is substantially parallel to the first surface 301. Theone or more base contact pins may each be connected to an electricalground, such as the electrical ground of the power supply circuit 330.In some embodiments, the one or more base contact pins (e.g., contactpins 321, 322) may extend from a lower portion of the bump 310 proximateto the first surface 301.

The one or more electrical connection points in the charging stand 300further includes a bump contact pin, such as the third contact pin 323extending from the top region 313 of the bump 310. The third contact pin323 has an exposed end 323A disposed at a second distance 342 in theZ-direction from the first surface 301. The second distance 342 isgreater than the first distance 341. The third contact pin 323 may beelectrically connected to the output voltage Vout of the switchingdevice 335. The first contact pin 321 can be electrically connected tothe second contact pin 322. The third contact pin 323 is electricallyisolated from the first contact pin 321 and the second contact pin 322.In some embodiments, one or more of the contact pins 321-323 may each bespring loaded in the Z-direction (FIG. 1A) to ensure sufficient contactis reliably achieved between the pins 321-323 and their respectivemating surfaces formed in the electrical connector 200 due to positionaltolerance stack-up issues. Each of the spring loaded contact pins321-323 may be similarly configured as the spring loaded portions (e.g.,first portion conductor 216 and spring 216A) of the electrical contact214, which are further described below. In some electricalconfigurations, the third contact pin 323 can be used to supply acharging voltage to the audio speaker 101 relative to the one or morebase contact pins, such as the pins 321 and/or 322. One or more of thefirst contact pin 321 and the second contact pin 322 can be used toconnect the electrical connector 200 to the ground of the power supplycircuit 330 for charging of the audio speaker 101.

In some embodiments, such as the charging stand 400 described below, theone or more sides 312 of the bump 310 can have a convex surface, such asan embodiment in which the bump 310 has the shape of a hemisphere ortruncated hemisphere. In such embodiments, the convex surface canposition the third contact pin 323, so that the third contact pin 323 isnot within a direct line of sight with the first contact pin 321 and thesecond contact pin 322. Positioning the third contact pin 323 out of theline of sight of the first contact pin 321 and the second contact pin322 can be useful for preventing an inadvertent electrical short frombeing created between the third contact pin 323 and one or more of thefirst contact pin 321 and the second contact pin 322 when a foreignconductive object (e.g., a set of keys) is placed on the charging stand300.

The Audio Speaker

Referring to FIG. 1A, the audio speaker 101 is described. The audiospeaker 101 includes a housing 105, a circuit board 160, a speakerassembly 102, and the electrical connector 200, which was introducedabove. The audio speaker 101 can be placed on or against the chargingstand 300, so that electrical power can be provided by the chargingstand 300 to the electrical connector 200 to recharge the power source135 that is coupled to the electrical connector 200.

The housing 105 of the audio speaker 101 encloses an interior region 107of the audio speaker 101 separating the interior region 107 of thehousing 105 from an external region 60 outside the housing 105. Thehousing 105 includes an opening 106 for connecting external electricalpower to the audio speaker 101. The electrical connector 200 can bepositioned within the opening 106 to provide the conductive path betweenthe external electrical power provided by the charging stand 300 and thepower source 135 disposed in the audio speaker 101. The electricalconnector 200 can also form part of a seal formed between the opening106 and the electrical connector 200 within the housing 105. Forexample, the electrical connector 200 can be used to create awater-tight or air-tight seal with the opening 106. The housing 105 canbe formed of, for example, acrylonitrile butadiene styrene (ABS),polycarbonate (PC), PC-ABS, nylon, styrene, acrylic, methyl methacrylateABS or other similar structural material. In some embodiments, theelectrical connector 200 may include one or more elastomeric seals(e.g., a gasket or a seal overmolded onto the electrical connector) tohelp form the seal between the electrical connector 200 and a surface ofthe opening 106 formed in the housing 105.

In some embodiments, the circuit board 160 can be a printed circuitboard (PCB). In some embodiments, the circuit board 160 includeselectronics and/or wiring for handling the signals between the audiospeaker 101 and any external I/O (not shown) attached to the audiospeaker 101. The circuit board 160 is also used to transfer signals toand from the speaker assembly 102.

In one embodiment, as shown in FIG. 1A, the circuit board 160 canfurther include electronics for operating the audio speaker 101. Forexample, the circuit board 160 can include a processor 170, a memoryunit 171, one or more input/output (I/O) components 174, one or moretransceivers 175, the onboard power source 135, and a charging circuit130 for charging the onboard power source 135. The processor 170, thememory unit 171, the one or more I/O components 174, the one or moretransceivers 175, and the charging circuit 130 may each be coupled tothe onboard power source 135. Furthermore, at least the memory unit 171,the one or more I/O components 174, and the one or more transceivers 175may each be coupled to the processor 170.

The memory unit 171 may include one or more software applications 172and stored media data 173. Processor 170 may be a hardware unit orcombination of hardware units capable of executing software applicationsand processing data, which may, for example, including the delivery ofaudio information from the audio speaker 101. In some configurations,the processor 170 includes a central processing unit (CPU), a digitalsignal processor (DSP), an application-specific integrated circuit(ASIC), and/or a combination of such units. The processor 170 isgenerally configured to execute the one or more software applications172 and process the stored media data 173, which are each includedwithin memory unit 171.

The memory unit 171 may be any technically feasible type of hardwareunit configured to store data. For example, the memory unit 171 mayinclude any type of non-volatile type memory device, such as a harddisk, a random access memory (RAM) module, a flash memory unit, or acombination of different hardware units configured to store data. Thesoftware application 172, which is stored within the memory unit 171,includes program code that may be executed by processor 170 in order toperform various functionalities associated with the audio speaker 101,such as communicating with the charging stand 300 and controlling theaudio signals sent to the speaker assembly 102.

The I/O components 174 are coupled to processor 170 and may includecomponents capable of receiving input and/or components capable ofproviding output. For example, the I/O components 174 are coupled to thespeaker assembly 102, which is configured to generate an acousticoutput. The one or more transceivers 175 can be configured to establishone or more different types of wireless communication links, such as aBluetooth, NFC or Wi-Fi type of communication link, with othertransceivers residing within other computing devices found within theexternal region 60, such as the one or more transceivers 375 within thecharging stand 300. For example, FIG. 1A shows that the charging stand300 and the audio speaker 101 can communicate over a wirelesscommunication link 50. However, in some embodiments the one or moretransceivers 175 may also include one or more transceivers configured toestablish one or more different types of wired communication links withthe charging stand 300 or other devices.

The speaker assembly 102 can include an active speaker assembly 110 anda passive speaker assembly 120 that can both be sealably mounted to thehousing 105. The active speaker assembly 110 can be coupled to thecircuit board 160. For example, the active speaker assembly 110 canreceive audio signals from the I/O components 174 of the circuit board160. The active speaker assembly 110 generally includes a sealeddiaphragm 112, a frame 114, a sealed surround 116, a voice coil 115, apole piece 118, a permanent magnet 117, a dust cover 113 and a spider119. During operation, the I/O components 174 deliver a signal to theactive speaker assembly 110, which causes the voice coil 115 to move thediaphragm 112 relative to the enclosure housing 105 (i.e.,+/−X-direction) due to the varying magnetic field generated by the voicecoil 115 reacting against the magnetic field provided by the permanentmagnet 117. In some embodiments, the sealed diaphragm 112 includes adiaphragm layer and a coating layer that are configured to sealablyenclose a portion of the interior region 107. The diaphragm layer mayinclude a paper, polymer, metal or other material that is light weightand has a desired stiffness for the size of the audio speaker 101. Thecoating layer can includes a material (e.g., polymer) that is used tocoat a surface of the sealed diaphragm 112 to assure that air or aliquid will not pass through the sealed diaphragm 112.

The passive speaker assembly 120 can be, for example, a passiveradiator. Typically, the passive speaker assembly 120 is similar to theactive speaker assembly 110 but does not include the active components,such as the voice coil, permanent magnet, and pole piece. The passivespeaker assembly 120 generally includes a sealed diaphragm 122, a frame124, a sealed surround 126, a dust cover 123 and a spider 129. Thepassive speaker assembly 120 moves in response to the changes in airpressure of the interior region 107 caused by the movements of theactive speaker assembly 110.

The sound quality produced by the speaker assembly 102 can be directlyrelated to how well the acoustic volume of the housing 105 is sealed.For example, if the housing 105 is poorly sealed, then the passivespeaker assembly 120 will be prevented from producing a desired soundquality. Furthermore, the seals used in the audio speaker 101 can alsobe used to prevent the ingress of dirt and water into the interiorregion 107 of the housing 105. Dirt and water can damage the electronicsof the audio speaker 101 as well as reduce the quality of sound producedby the audio speaker 101. Preventing the ingress of dirt and water isalso important to meet the use requirements of active portablelifestyles of today, such as when the audio speaker 101 is being usedoutdoors and is potentially exposed to situations where the audiospeaker 101 may become submerged in water or drenched during waterrelated activities or rain. Thus, a compromised seal at any of theopenings through the housing 105, such as at the locations of thespeaker assembly 102 or the electrical connector 200 can lead to reducedsound quality or damage to the audio speaker 101. In this disclosure,the electrical connector 200 includes a number of features described indetail below to reduce the likelihood of reduced sound quality or damageto the audio speaker 101 that could be caused by a compromised seal atthe opening 106 of the housing 105.

The onboard power source 135 may be a battery, super capacitor, or othersimilar energy storage device that is rechargeable. The charging circuit130 can include electronic components to supply a controlled voltage andcurrent to the power source 135 for recharging. For example, thecharging circuit 130 can include electronic components to supply aconstant current and/or constant voltage to the power source 135 duringdifferent periods of recharging the power source 135. In someembodiments, one or more components of the charging circuit 130 may alsobe located within the charging stand 300. The charging circuit 130receives electrical power from the charging stand 300 through theelectrical connector 200.

The Electrical Connector

Referring to FIGS. 1A-1D, the electrical connector 200 is described. Theelectrical connector 200 can include an interface portion 210 (e.g.,first portion) and a connection portion 220 (e.g., second portion)(FIGS. 1B-1C). The interface portion 210 can extend outward through theopening 106 of the housing 105. The interface portion 210 includes acore 211. The core 211 is a central portion of the interface portion210. For example, the core 211 can include threads or another mechanicalfeature for coupling the interface portion 210 to the connection portion220. The interface portion further includes an outer body 212 disposedaround the core 211. The outer body 212 can be configured to fit overand/or surround the bump 310 when the audio speaker 101 is being chargedon the charging stand 300. The interface portion 210 further includes anoptional frame 215 coupled to and disposed around the outer body 212. Insome embodiments, the frame 215 can assist a user in coupling theinterface portion 210 to the connecting portion 220. In someembodiments, the interface portion 210 and the connection portion 220are largely fabricated from a metallic material, such as stainlesssteel, nickel or a nickel plated metal (e.g., nickel plated aluminum).

As shown in FIG. 1B, the outer body 212 includes a base 218. As shown inFIG. 1C, the base 218 can be placed on the first and second contact pins321, 322 when the audio speaker 101 is placed on the charging stand 300.Thus, the base 218, which is electrically isolated from an electricalcontact 214 within the core 211, can form part of the ground connectionbetween the electrical connector 200 and the charging stand 300. In someembodiments, such as the embodiment shown in FIG. 1D, the base 218 canform a ring, such as a circular ring that fully surrounds the bump 310when it is placed on the charging stand 300. Using the base 218 thatfully surrounds the bump 310 alleviates the need for the user to alignthe audio speaker 101 with the charging stand 300 in angular directionabout the Z-axis. Also, because the base 218 completely surrounds thebump 310, the likelihood of the electrical connector 200 failing to makeelectrical contact with at least one the contact pins 321, 322 issignificantly reduced. FIG. 1C shows an example of the electricalcontact between the base 218 and the contact pins 321, 322. Thus, therisk a user attempting to charge the audio speaker 101, but failing tocharge the audio speaker 101 due to a slight misalignment between theelectrical connector 200 and the charging stand 300 is alsosignificantly reduced. Furthermore, the base 218 being an integral partof the interface portion 210 has a robust structure that is unlikely tosuffer significant wear and tear over the lifetime of the chargingsystem 100.

The interface portion 210 further includes an inner recess 213. Theouter body 212 is disposed around the inner recess 213. The inner recess213 forms a cavity that can be placed over the bump 310 when the audiospeaker 101 is placed on the charging stand 300 allowing electricalcontact to be made between an electrical contact 214 of the interfaceportion 210 of the electrical connector 200 and the third contact pin323, and between the base 218 of the interface portion 210 and one ormore of the first and second contact pins 321, 322. The shape of theinner recess 213 can substantially match the exterior shape of the bump310. For example, in FIG. 1B the bump 310 and the inner recess 213 eachhave a shape primarily of a truncated cone. In some configurations, thematching truncated cone portions of the inner recess 213 and the bump310 may further include a cylindrical portion disposed near the top ofthe bump 310 and a cylindrical portion of the inner recess 213, which isformed near an electrical contact 214 described below.

The interface portion 210 includes an electrical contact 214 disposed inthe inner recess 213, a first portion conductor 216, and a first portioninsulation 217. The electrical contact 214 or outer surface of theelectrical contact 214 can be formed of silver, gold, copper, platinum,or an alloy thereof. As shown in FIG. 1C, the electrical contact 214 ispositioned to contact the third contact pin 323 when the audio speaker101 is placed on the charging stand 300. The electrical contact 214 isconnected to the first portion conductor 216. The first portioninsulation 217 is disposed around the electrical contact 214 and thefirst portion conductor 216 to electrically isolate the electricalcontact 214 and the first portion conductor 216 from the core 211, theouter body 212, and the frame 215. Conversely, the core 211, the outerbody 212, and the frame 215 are each electrically connected to eachother. Furthermore, in some embodiments, the core 211 and the outer body212 can be formed of the same block of material.

In some embodiments, an injection molding or over overmolding processcan be used to mold the first portion insulation 217 around the firstportion conductor 216 creating a water-tight and air-tight seal in thespace between the first portion conductor 216 and the core 211 as wellas the space between electrical contact 214 and the outer body 212.Using an injection molding or overmolding process can help maintain theintegrity of the seal formed by the first portion insulation 217relative to a press-fit insulation portion. For example, an injectionmolded or overmolded first portion insulation 217 can maintain a sealbetter than a corresponding press-fit insulation portion after repeatedexposure to mechanical stresses and other stresses, such as changes intemperature. Thus, the injection molded or overmolded first portioninsulation 217 can help maintain desired sound quality and preventdamage to the audio speaker 101 due to ingress of moisture, dirt, orother contaminants through the opening 106 of the housing 105.Furthermore, an injection molded or overmolded first portion insulation217 can help prevent the electrical contact 214 from disconnecting fromthe first portion conductor 216, such as a disconnection caused byrepeated contact with the bump contact pin 323 or exposure to anotherexternal stress.

In some embodiments, the optional frame 215 can have a shape of apartial ring or full ring around the outer body 212. In someembodiments, the frame 215 can surround at least half of the outer body212. For example, FIG. 1D shows the frame 215 having a shape of aD-shaped ring. The frame 215 can be rotatable about the Y-axis and canbe used to help a user connect and disconnect the interface portion 210to and from the connection portion 220.

The interface portion 210 is removably connected to the connectionportion 220 at a connection point 209. The connection point 209 betweenthe interface portion 210 and the connection portion 220 creates amechanical and electrical connection between the two portions 210, 220.In the embodiment shown in FIG. 1B, the connection point 209 is athreaded connection in which the interface portion 210 has externalthreads and the connection portion 220 has internal threads to receivethe external threads of the interface portion 210. In one configuration,the threads on one or more of the interface portion 210 and theconnection portion 220 can be tapered to help seal the interface portion210 to the connection portion 220 at the connection point 209. Inanother configuration, the threads of interface portion 210 and theconnection portion 220 can be a standard straight thread (e.g., ¼-20 UNCor ⅜-16 UNC thread) allowing for the audio speaker to be connected toother types of equipment, such as equipment other than the interfaceportion 210 and/or charging stand 300. For example, in one embodimentthe interface portion 210 can be removed and the connection portion 220can then be secured to external threads of a speaker tripod or otherspeaker support for an improved audio experience for the user. Althougha threaded connection is shown, other types of connections may also beused to form the connection point 209 between the interface portion 210and the connection portion 220.

The connection portion 220 of the electrical connector 200 extends intothe interior region 107 of the housing 105. In FIG. 1B, the parts of theelectrical connector 200 included in the connection portion 220 areshown filled with a hatched pattern unless otherwise specified todistinguish these parts from the parts included in the interface portion210. The connection portion 220 can include a core 221 and a flange 222disposed around the core 221. In some embodiments, the flange 222 cancontact the housing 105 to form part of the seal between the interiorregion 107 of the housing 105 and the external region 60. In otherembodiments, a separate sealing material (e.g., a gasket or anelastomeric material overmolded onto the flange 222) may be placedbetween the flange 222 and the housing 105. In some embodiments,portions of the housing 105 can surround relieved portions 221A of thecore 221 to help form a reliable seal and also support the connectionportion 220 when the threaded portion of the interface portion 210 isinserted within the connection point 209. In either configuration, thecore 221, and/or flange 222, and mating portion of the housing 105 forma seal that prevents gases or liquids from moving between the externalregion 60 and interior region 107. Furthermore, in some embodiments theflange 222 may include a notch (not shown), and the audio speaker 101may include a corresponding tab or other projection (e.g., a tabextending from the housing 105) to be positioned in the notch to preventany rotation of the flange 222 relative to the housing 105 about theZ-axis. Rotation of the flange 222 relative to the housing 105 coulddisrupt the seal formed between the outside surface of the electricalconnector 200 and the housing 105.

The connection portion 220 further includes a second portion conductor226, and a second portion insulation 227. In FIGS. 1B-1C, the secondportion insulation 227 is hatched so that the second portion insulation227 can be easily distinguished from the second portion conductor 226.The second portion conductor 226 can be electrically connected to thefirst portion conductor 216 when the external threads of the interfaceportion 210 are threaded into the internal threads of the connectionportion 220 at the connection point 209. In some embodiments, theinterface portion 210 can include a pin and the connection portion 220can include an electrical contact, which may be similar to theelectrical contact 214 described above, to ensure sufficient electricalconnection between the first portion conductor 216 and the secondportion conductor 226 when the threaded connection is made. In someembodiments, the first portion conductor 216 is spring loaded by aspring 216A in the Z-direction (FIG. 1B) to ensure sufficient contact isreliably achieved between the first portion conductor 216 and the secondportion conductor 226 due to positional tolerance stack-up issuescreated between these components.

The second portion insulation 227 is disposed around the second portionconductor 226 to electrically isolate the second portion conductor 226from the core 221 and the flange 222. Conversely, the core 221 and theflange 222 are each electrically connected to each other, and/or areformed from the same block of material. Furthermore, when the threadedconnection is made at the connection point 209, the core 221 can beelectrically connected to the core 211 and/or to the outer body 212 ofthe interface portion 210. In some embodiments, an injection moldingover overmolding process can be used to mold the second portioninsulation 227 around the second portion conductor 226 creating awater-tight and air-tight seal in the space between the second portionconductor 226 and the core 221 as well as the space between the secondportion conductor 226 and the flange 222. Thus, the second portionconductor 226, second portion insulation 227 and core 221 form a sealedassembly that prevents gases or liquids from moving through a centralregion of the connection portion 220 between the external region 60 andinterior region 107.

The second portion conductor 226 can be electrically connected to apositive terminal 228A (FIG. 1B) of the charging circuit 130 while thecore 221 or the flange 222 can be electrically connected to the groundterminal 228B (FIG. 1B) of the charging circuit 130. Thus, when thethreaded connection is made at the connection point 209, and theelectrical connector 200 is placed over the bump 310 so that theelectrical contact 214 contacts the third contact pin 323 and the base218 contacts one or more of the first and second contact pins 321, 322,then power can flow from the power supply circuit 330 through therespective contact pins 321-323, through the electrical connector 200,and through the charging circuit 130 to charge the power source 135 inthe audio speaker 101. In some embodiments, the charging circuit 130 isformed on a surface of the circuit board 160, as schematicallyillustrated in FIG. 1B.

FIG. 1E is a side cross-sectional view of portions of the charging stand300 and the audio speaker 101 after the audio speaker 101 has beenplaced on the charging stand 300, according to one embodiment. In FIG.1E, the electrical connector 200 of the audio speaker 101 is not alignedproperly with the bump 310 of the charging stand 300. Despite beingimproperly aligned, the outer body 212 of the electrical connector 200is unable to contact both the first contact pin 321 and the thirdcontact pin 323, which prevents a short circuit between the thirdcontact pin 323 and the first contact pin 321. In this embodiment, theelectrical connector 200 is disposed in a recess 104 formed in thehousing 105. In this configuration, the structural shape of the recess104 and position of the electrical connector 200 on the housing 105causes an outer portion 103 of the recess 104 portion of the housing 105to contact the first surface 301 of the body 305 of the charging stand300 in an effort to physically prevent portions of the outer body 212 ofthe electrical connector 200 from contacting one of the base contactpins (e.g. first contact pin 321 in FIG. 1E) and the third contact pin323 simultaneously. The recess 104 and the outer portion 103 can besymmetrical about the Z-axis, so that the structural shape of the recess104 and the outer portion 103 can also prevent the outer body 212 of theelectrical connector 200 from contacting the second contact pin 322 andthe third contact pin 323 simultaneously. Use of the recess 104 and theouter portion 103 is one example of a design for how the outer body 212can be prevented from short circuiting the first or second contact pins321, 322 and the third contact pin 323. However, one skilled in the artcould make modifications to the disclosure herein to develop other waysto prevent the outer body 212 from contacting the first or secondcontact pins 321, 322 and the third contact pin 323 simultaneously.

FIG. 1F is a side cross-sectional view of portions of the charging stand300 and an external object 25, according to one embodiment. By placingthe first contact pin 321 and the second contact pin 322 at a differentposition in the Z-direction and X and/or Y-directions relative to thethird contact pin 323, a flat external object 25 can be prevented fromcausing an electrical short by preventing the contact between theexternal object 25 and the third contact pin 323 and the one or morebase contact pins (e.g., first contact pin 321 and the second contactpin 322) simultaneously. The bump 310 has the shape of a truncated coneexcept for a top portion 318 proximate the top of the bump 310. The topportion 318 can have a shape of a cylinder, where the side 312 of thebump extends in a substantially vertical direction (i.e., theZ-direction in FIG. 1F). Excluding the top portion 318, the side 312 ofthe bump 310 can extend at an angle 312A relative to the first surface301 from about 25° to about 55° relative to the Z-axis, such as fromabout 35° to about 45° relative to the Z-axis.

FIG. 2 is a side cross-sectional view of portions of a charging stand400, according to another embodiment. Charging stand 400 is similar tothe charging stand 300 described above except that the bump 310 isreplaced with a differently shaped bump 410. The bump 410 has a convexsurface 416. The convex surface 416 can prevent any portion of the thirdcontact pin 323 from being within a direct line of sight of any portionof the first contact pin 321. Line 431 is a closest line of sightextending from the third contact pin 323 towards the first contact pin321 to illustrate that the third contact pin 323 is not within a line ofsight of the first contact pin 321. Similarly line 432 is a closest lineof sight extending from the third contact pin 323 towards the secondcontact pin 322 to illustrate that the third contact pin 323 is notwithin a line of sight of the second contact pin 322. Thus, a flatsurface of an external object cannot touch the third contact pin 323 andone or more of the first contact pin 321 and the second contact pin 322simultaneously. Thus, the bump 410 having the convex surface 416 canfurther reduce the likelihood of an electrical short caused by anexternal object contacting both the third contact pin 323 and one ormore of the first contact pin 321 and the second contact pin 322simultaneously.

FIG. 3 is a process flow diagram of a method 400 of charging the audiospeaker 101 with the charging stand 300, according to the embodiment ofFIG. 1A. Although the method 400 is described in reference to the blocksshown on FIG. 3, persons skilled in the art would understand that themethod steps in other suitably adapted orders is also within the scopeof the embodiments disclosed.

At block 402, the audio speaker 101 is positioned on the charging stand300. For example, referring to FIG. 1C, the audio speaker 101 can bepositioned so that the electrical connector 200 is placed over the bump310 enabling the bump contact pin 323 to make electrical contact withthe electrical contact 214 and also enabling the base 218 to makeelectrical contact with the base contact pins 321, 322.

At block 404, the one or more sensors 380 of the charging stand 300 candetect the presence of the audio speaker 101. For example, the one ormore sensors 380 in the charging stand 300 may include one or morephysical position sensors (not shown), such as a pressure or proximitysensor to determine when the audio speaker 101 is appropriately placedon the charging stand 300.

At block 406, communication can optionally be established between theaudio speaker 101 and the charging stand 300. For example, in oneembodiment, the audio speaker 101 can optionally be paired (e.g., aBluetooth pairing) with the charging stand 300 to enable wirelesscommunication between the audio speaker 101 and the charging stand 300.

At block 408, the charging stand 300 can determine that an electricalcircuit appropriate for charging the audio speaker 101 has been createdor formed between the bump contact pin 323 and the base contact pins321, 322. For example, in one embodiment, the one or more sensors 380can include a sensor to determine that an appropriate electrical circuitexists between the bump contact pin 323 and the base contact pins 321,322 by detecting that current can flow through the formed circuit and/orby measuring the impedance between the output of the switching device335 and ground of the power supply circuit 330. In cases where theappropriate circuit is not formed, the charging stand 300 may send acommand prompt to the audio speaker 101, via the wireless communicationlink, that will then cause the processor in the audio speaker 101 togenerate and cause the delivery of audio information to a user (e.g.,tone(s)) to let the user know that the charging process cannot start dueto the appropriate circuit not being formed.

At block 410, after the charging stand 300 confirms than an appropriateelectrical circuit exists between the bump contact pin 323 and the basecontact pins 321, 322, the charging stand 300 can begin charging theaudio speaker 101 with the second voltage V2 (e.g., 5 V) as the outputvoltage Vout from the switching device 335. In some embodiments, thecharging stand 300 can wait to receive a confirmation (e.g., a wirelessconfirmation) from the audio speaker 101 that the audio speaker 101 isready to receive charging before supplying the second voltage V2 tocharge the audio speaker 101.

At block 412, the charging stand 300 can use one of the one or moresensors 380 to measure the current being supplied to the audio speaker101. The processor can then determine if the measured current is greaterand/or less than one or more desired values stored in the memory of thecharging stand 300. The process of determining that the current isgreater than a certain value or is within an expected range can be usedas an indicator that the audio speaker 101 is successfully beingcharged. In cases where the current is not within a desired range, or isabove or below a desired first value stored in memory, the chargingstand 300 may halt the charging process or remain at the second voltageV2 until the charging process has been completed or until the currentreaches a desire value.

At block 414, after determining that the current is greater than acertain value or is within an expected range for a predetermined amountof time the charging stand 300 can provide the third voltage V3 as theoutput voltage Vout from the switching device 335 to more rapidlyrecharge the power source 135 in the audio speaker 101. In someembodiments, the charging stand 300 may confirm that the audio speaker101 is capable of receiving a higher voltage for charging. For example,in one embodiment, the audio speaker 101 may send a wireless message tothe charging stand to confirm that the audio speaker 101 can receive thehigher voltage charging. In cases where the measured current is within adesired range within block 414, or is above or below a second valuestored in memory, the charging stand 300 may continue to apply the thirdvoltage V3. In cases where the measured current is not within a desiredrange within block 414, or is above or below a third value stored inmemory, the charging stand 300 may continue on to block 416 or revertback to block 412.

At block 416, the charging stand 300 can determine when the audiospeaker 101 is fully charged or removed from the charging stand. Forexample, in one embodiment, the audio speaker 101 can send a wirelessmessage to the charging stand 300 to end the charging process when theaudio speaker determines that the power source 135 is fully charged. Inanother embodiment, the charging stand 300 can determine that the audiospeaker 101 is fully charged when the current being provided to theaudio speaker 101, as sensed by one of the one or more sensors 380,drops below a predetermined level, such as the third value or a fourthvalue stored in memory.

At block 418, the charging stand 300 can reduce the output voltage Voutback to 0 V and the process of charging the audio speaker 101 can behalted. In some embodiments, the charging stand 300 may send a commandprompt to the audio speaker 101, via the wireless communication link,that will then cause the audio speaker 101 to deliver audio informationto a user to let the user know that the charging process has ended. Inone example, the audio information delivered may include the delivery ofone or more audible tones through the speaker, wherein the one or moretones are generated from information stored in the memory of the audiospeaker 101.

While the foregoing is directed to embodiments of the presentdisclosure, other and further embodiments of the disclosure may bedevised without departing from the basic scope thereof, and the scopethereof is determined by the claims that follow.

What is claimed is:
 1. An electronic device, comprising: a housingenclosing an interior region, wherein the housing includes an opening;an onboard power source; and an electrical connector disposed in theopening, wherein the electrical connector comprises: a first portionextending outward through the opening, the first portion comprising: acore; an outer body disposed around the core, the outer body having abase; an inner recess, wherein the outer body is disposed around theinner recess; and an electrical contact disposed in the inner recess;and a second portion extending into the interior region of the housing,wherein the first portion is removably connected to the second portion,and the second portion electrically connects the first portion to theonboard power source.
 2. The electronic device of claim 1, wherein theouter body extends from the base in a shape of a truncated cone.
 3. Theelectronic device of claim 1, wherein the base of the outer bodycompletely surrounds the inner recess.
 4. The electronic device of claim1, wherein the first portion is removably connected to the secondportion using a threaded connection.
 5. The electronic device of claim1, wherein the electrical connector extends through the opening in afirst direction, and the electrical contact and the base of the outerbody are spaced apart in the first direction.
 6. The electronic deviceof claim 1, wherein the first portion further comprises a firstconductor and an injection molded first insulation disposed around thefirst conductor, and the second portion further comprises a secondconductor and an injection molded second insulation disposed around thesecond conductor.
 7. An electrical charging system comprising: anelectronic device comprising: a housing enclosing an interior region,the housing including an opening; an onboard power source; an electricalconnector disposed in the opening, the electrical connector comprising:a first portion extending outward through the opening, the first portioncomprising: a core; an outer body disposed around the core, the outerbody having a base; an inner recess, wherein the outer body is disposedaround the inner recess; and an electrical contact disposed in the innerrecess; and a second portion extending into the interior region of thehousing, the first portion removably connected to second portion,wherein second portion electrically connects the first portion to theonboard power source; and a charging stand comprising: a body having afirst surface; a bump having a top region and one or more sides, the oneor more sides extending between the first surface and the top region;one or more base contact pins that are coupled to the body, each basecontact pin having an exposed end disposed at a first distance in afirst direction from the first surface; and a bump contact pin extendingfrom the top region of the bump, wherein the bump contact pin has anexposed end disposed a second distance in the first direction from thefirst surface, the second distance is greater than the first distance,the first direction is perpendicular to the first surface, and the bumpcontact pin contacts the electrical contact disposed in the inner recesswhen the electronic device is disposed on the charging stand.
 8. Theelectrical charging system of claim 7, wherein the second portion of theelectrical connector extends through the opening in the first direction,and the electrical contact and the base of the outer body of the firstportion are spaced apart in the first direction.
 9. The electricalcharging system of claim 7, wherein the base of the outer bodycompletely surrounds the inner recess.
 10. The electrical chargingsystem of claim 7, wherein the outer body extends from the base in ashape of a truncated cone.
 11. The electrical charging system of claim7, wherein the bump contact pin is not within a line of sight of the oneor more base contact pins.
 12. The electrical charging system of claim7, wherein the one or more sides of the bump have a convex or concaveshape.